Medium/Heavy Truck Program Standards

SPECIALTY TOOLS AND EQUIPMENT


This section covers the tools and equipment a lab/shop should have for training in any given specialty area. This equipment is specialized and it must be available in the lab/shop. No specific type or brand names are identified because they will vary in each local situation.

Note: All shops are assumed to have an air compressor, air hoses, adequate electrical capability, fender covers, seat covers, and work benches with vises.


SUSPENSION & STEERING

  • Air Hammer with Chisels
  • Alignment Equipment: Minimum to perform tasks
  • Drag Link Tool (socket)
  • Flow Meter - Power Steering
  • Pitman Arm Puller
  • Tape Measure (50')
  • Tools, those required to check tandem alignment
  • Wheel Balancer, or means by which to determine out-of-balance


BRAKES

  • Bearing Packer (optional)
  • Bearing Race Installer
  • Brake Adjusting Gauge
  • Brake Bleeder
  • Brake Lining Thickness Gauge
  • Brake Rotor (Disc) Gauge
  • Brake Shoe Retaining Spring Tool
  • Brake Spring Tool (Air, Hydraulic Type)
  • Disc Caliper Tool for Compressing Caliper Pistons
  • Drum Brake Gauge
  • Method for removing asbestos contamination (Parts Cleaner) meeting EPA Standards
  • Seal Installers
  • Seal Ring Installers
  • Slack Adjuster Installation Index Tool (Template)


HEATING, VENTILATION, & AND AIR CONDITIONING

  • A/C Clutch Pullers
  • Charging Station or Weight Scales & Heat Blanket or Dial-A-Charge*
  • Compressor Oil Dip Stick
  • Ford Spring Lock Coupler Removers
  • Gloves
  • Halogen Leak Detector (for CFCs and HFCs)*
  • Heater Hose Clamp-Off Tool
  • Insulation Tape for Expansion Valves
  • Manifold Gauge Set
  • Measuring Cup
  • Micron Meter (Electronic Vacuum Gauge) - (optional)
  • Orifice Tube Remover
  • Portable Vacuum Pump (maybe included with Recovery/Recycling/Recharging Station Equipment)
  • Recovery or Recycling Equipment with 2 Storage Cylinders*
  • Thermometer
  • Valve Core (Shrader Type) Replacement Tool

    * Meeting EPA Standards


DRIVE TRAIN

  • 3/4" Drive Pinion Nut Sockets
  • Aligning Studs - 3/8", 1/2", & 5/8"
  • Axle Stud Cone Pliers
  • Axle Shaft Removal Tool
  • Blind Hole Puller
  • Clutch Adjusting Tools (Pull Type)
  • Clutch Disc Aligning Tool
  • Protractor (Angle Gauge)
  • U-Joint Puller
  • Yoke Puller


ELECTRICAL/ELECTRONIC SYSTEMS

  • Battery Charger (200 AMP Minimum)
  • Battery Terminal Adapters
  • Die Type Terminal Crimper (optional)
  • Inductive (Clamp-on) Ammeter
  • Jumper Cable Set (Heavy-Duty)
  • Load Tester - Starting, Charging, and Battery (1,000 AMP Minimum)
  • Test Lead Kit
  • Terminal Repair Kits


ENGINE TOOLS

  • Ball/Small Hole Gauges
  • Cam Bearing - Remover/Installer (optional)
  • Dial Bore Gauge or Telescoping Gauges
  • Diesel Compression Gauge with Adaptors
  • Engine Pre-Oiler
  • Engine Stands
  • Fuel Injection Nozzle Pop-Tester (optional)
  • Injector Removal Tool(s)
  • Liner Installer (Universal)
  • Liner Puller (universal)
  • Manometer - (Water) or Magnehelic Gauge
  • Precision Straight Edge
  • Protrusion Gauge (Cylinder Liner Height)
  • Ring Compressor
  • Ring Expander(s)
  • Rod Bolt Protectors
  • Soft Jaw Vise
  • Valve Spring Compressor
  • Valve Spring Tester
  • Vibration Damper Puller

GAS ENGINE TOOLS

  • Compression Gauge with Adapters
  • Cylinder Hone
  • EFI Pressure Gauge with Adapters
  • Injector Pulse Tester (Noid Light)
  • Oxygen Sensor Socket
  • Plastigage ®
  • Ridge Removal Tool
  • Ring Groove Cleaner
  • Spark Plug Boot (Wire) Remover
  • Spark Plug Gap-Setting Tool - Wire Type
  • Spark Plug Sockets
  • Spark Plug Thread Tap


PREVENTIVE MAINTENANCE TOOLS

  • Fifth Wheel Test Pin
  • Stop Watch
  • Tire Square
  • Trailer Cord Tester

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