LPG MAINTENANCE

For every task in LPG Maintenance, the following safety requirement must be strictly enforced:

Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools; power equipment; proper ventilation; and the handling, storage and disposal of chemicals in accordance with local, state, and federal safety and environmental regulations.

IV. LPG MAINTENANCE  
A. General  
1. Interpret and verify complaint; determine needed repairs. P-2
2. Follow manufacturer's maintenance schedule to ensure fluids and lubricants are at proper levels and serviced with recommended products. P-2
3. Identify the process of recertification or replacement of fuel supply container(s) according to most current regulations (e.g., DOT); complete documentation; remove and replace fuel supply container, if required. P-2
4. Inspect fuel supply container(s) and brackets as it relates to certification: data plate, working pressures, fuel supply container damage, valves, bolts, torque specifications, and all sealing and venting equipment. P-1
5. Inspect air filters and fuel filter; service or replace as needed. P-2
6. Inspect and ensure that all required emission control devices are present and functional. P-1
   
IV. LPG MAINTENANCE  
B. LPG Fuel Storage and Delivery  
1. Interpret and verify complaint; determine needed repairs. P-2
2. Inspect, adjust, and test manual shut-off valve, service valve, check-valves, and solenoid valves; repair or replace as needed. P-2
3. Empty fuel supply container according to manufacturer's procedures and all local, state and federal regulations. (Local procedures will vary and extreme care must be exercised.) P-1
4. Inspect and test fuel selection system components; repair or replace as needed. P-2
5. Select and install flare, NPT, and other fittings using required sealants for LPG according to manufacturer's specifications. P-1
   
IV. LPG MAINTENANCE  
C. LPG A/F Management  
1. Interpret and verify complaint; determine needed repairs. P-2
2. Check for fuel system problems caused by fuel contamination. P-2
3. Check air/fuel system integrity (e.g., fuel leaks, air leaks, components compatibility/application); determine needed repairs. P-2
4. Inspect and test fuel pressure regulation system components; adjust, repair or replace as needed. P-2
5. Remove, clean, and reinstall throttle assemblies; adjust related linkages as needed. P-3
6. Check/adjust idle speed and fuel mixtures according to manufacturer's procedures. P-2
   
IV. LPG MAINTENANCE  
D. LPG Fuel Storage and Handling  
1. Interpret and verify complaint; determine needed repairs. P-2
2. Perform safe fueling procedures and determine fuel level. P-1
3. Identify working pressures and demonstrate an understanding of fuel characteristics as they relate to temperature and fill procedures. P-1
4. Empty fuel system using industry practices or manufacturer's procedures and all local, state and federal regulations. (Local procedures will vary and extreme care must be exercised.) P-1

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