CNG/LPG ELECTRICAL/ELECTRONIC SYSTEMS

For every task in Electrical/Electronic Systems, the following safety requirement must be strictly enforced:

Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools; power equipment; proper ventilation; and the handling, storage and disposal of chemicals in accordance with local, state, and federal safety and environmental regulations.

Note: The CNG/LPG Electrical/Electronic area is basically a sub-set of the Automobile Electrical/Electronic area. Not all of the Automobile tasks are required in the CNG or LPG task list. Task areas that do not apply to the CNG/LPG program are indicated with an "N/A" in the priority column. Tasks that have been modified significantly in content or priority rating have been marked with "*" under the priority rating.

I. ELECTRICAL/ELECTRONIC SYSTEMS  
A. General Electrical System Diagnosis  
1. Use wiring diagrams during diagnosis of electrical circuit problems. P-1
2. Check electrical circuits with a test light; determine needed repairs. P-2
3. Check voltages and voltage drops in electrical/electronic circuits using a digital multimeter (DMM); determine needed repairs. P-1
4. Check current flow in electrical/electronic circuits and components using an ammeter; determine needed repairs. P-2
5. Check electrical circuits using jumper wires; determine needed repairs. P-2
6. Find shorts, grounds, opens, and high resistance problems in electrical/electronic circuits; determine needed repairs. P-1
7. Measure and diagnose the cause(s) of abnormal key-off battery drain; determine needed repairs. P-1
8. Inspect and test fusible links, circuit breakers, and fuses; replace as needed. P-1
9. Inspect and test switches, connectors, and wires of electrical/electronic circuits; repair or replace as needed. P-1
    
I. ELECTRICAL/ELECTRONIC SYSTEMS  
B. Battery Diagnosis and Service  
1. Perform battery state-of-charge test; determine needed service. P-2
2. Perform battery capacity (load, high-rate discharge) test; determine needed service. P-2
3. Maintain or restore electronic memory functions. P-2
4. Inspect, clean, fill or replace battery. P-2
5. Perform slow/fast battery charge. P-2
6. Inspect and clean battery cables, connectors, clamps, and hold-downs; repair or replace as needed. P-1
7. Start a vehicle using jumper cables and a battery or auxiliary power supply. P-1
   
I. ELECTRICAL/ELECTRONIC SYSTEMS  
C. Starting System Diagnosis and Repair  
1. Perform starter current draw and circuit voltage drop test; determine needed repairs. P-1
2. Inspect and test starter relays and solenoids; replace as needed. P-2
3. Remove and replace/reinstall starter. P-2
4. Perform starter free-running (bench) tests; determine needed repairs. P-2
   
I. ELECTRICAL/ELECTRONIC SYSTEMS  
D. Charging System Diagnosis and Repair  
1. Diagnose charging system problems that cause an undercharge, a no-charge or an overcharge condition. P-2
2. Inspect and adjust alternator drive belts; replace as needed. P-2
3. Inspect and test voltage regulator; replace as needed. P-2
4. Remove, inspect, and replace/reinstall alternator. P-2
5. Disassemble, clean, inspect, and test alternator components; replace as needed. P-2
   
I. ELECTRICAL/ELECTRONIC SYSTEMS  
E. Lighting Systems Diagnosis and Repair N/A
   
I. ELECTRICAL/ELECTRONIC SYSTEMS  
F. Gauges, Warning Devices, and Driver Information Systems Diagnosis and Repair  
1. Diagnose the cause of intermittent, high, low or no gauge readings. P-2
2. Test gauge circuit voltage regulators (limiters); replace as needed. P-3
3. Inspect and test gauges and gauge sending units; replace as needed. P-2
4. Inspect and test connectors, wires, and printed circuit boards of gauge circuits; repair or replace as needed. P-3
5. Diagnose the cause of constant, intermittent or no warning light and driver information system operation. P-2
6. Diagnose the cause(s) of intermittent, high, low or no readings on electronic digital instrument clusters. P-3
7. Inspect and test sensors, sending units, connectors, and wires of electronic digital instrument circuits; repair or replace as needed. P-3
   
I. ELECTRICAL/ELECTRONIC SYSTEMS  
G. Horn and Wiper/Washer Diagnosis and Repair N/A
   
I. ELECTRICAL/ELECTRONIC SYSTEMS  
H. Accessories Diagnosis and Repair N/A

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